The 2000kg Vertical Plastic Particle Mixer with Drying Function offers optimal capacity, efficiency, and reliability. Contact our experienced team today at sales@yudemachinery.com to discuss your specific requirements.
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/ Products
/ Vertical Plastic Particle Mixer with Drying Function
2000kg Vertical Plastic Particle Mixer with Drying Function
Integrated design of mixing and hot air drying, adopting a vertical spiral upward circulation structure. It is suitable for color mixing, modification, and dehydration drying of plastic particles such as PE, PP, ABS, and PVC.
Core parameters: Rated loading capacity 2000kg (2 tons) (bulk density 0.6~0.8g/cm³), effective volume approximately 3000~3200L, mixing uniformity ≥98%, moisture content after drying ≤0.5%.
Power and drying system: Mixing motor 15~18.5kW, heating tube power 40~50kW (electric heating, optional steam heating), hot air temperature adjustable from room temperature to 85℃.
Material and craftsmanship: Q235 carbon steel barrel (with insulation layer), thickened carbon steel mixing spiral, and sealed feeding port to prevent hot air leakage.
Application scenarios: Solves processing defects of high-moisture-content particles, meets the pre-processing needs of plastic granulation, injection molding, film blowing and other pre-processes. Single mixing and drying time is 25~40min.
Core parameters: Rated loading capacity 2000kg (2 tons) (bulk density 0.6~0.8g/cm³), effective volume approximately 3000~3200L, mixing uniformity ≥98%, moisture content after drying ≤0.5%.
Power and drying system: Mixing motor 15~18.5kW, heating tube power 40~50kW (electric heating, optional steam heating), hot air temperature adjustable from room temperature to 85℃.
Material and craftsmanship: Q235 carbon steel barrel (with insulation layer), thickened carbon steel mixing spiral, and sealed feeding port to prevent hot air leakage.
Application scenarios: Solves processing defects of high-moisture-content particles, meets the pre-processing needs of plastic granulation, injection molding, film blowing and other pre-processes. Single mixing and drying time is 25~40min.
Product Description
2000kg Vertical Plastic Particle Mixer with Drying Function - Professional Industrial Solution
The 2000kg Vertical Plastic Particle Mixer with Drying Function from Shandong Yude Plastic Machinery delivers exceptional performance for manufacturers who demand quality and reliability. This progressed gear combines high-capacity blending with coordinates drying innovation, making it culminate for creating plastic packs, plastic bundling, and different plastic items. With over 30 nations trusting our arrangements, you can tally on our ability to upgrade your generation efficiency.
Why Choose Our 2000kg Vertical Plastic Particle Mixer with Drying Function?
Your production line deserves equipment that works as hard as you do. This industrial-grade mixer offers dual functionality that saves space, time, and energy costs.
Key Benefits You'll Love
Space-Saving Design: Combines two essential processes in one compact unit. No need for separate drying equipment.
Energy Efficient: Double-layer insulation reduces heat loss by 40%. Your electricity bills will thank you.
Superior Quality Results: Achieves 98% mixing uniformity with moisture content below 0.5% after drying.
Built to Last: Constructed with Q235 carbon steel barrel and thickened mixing spiral for years of reliable service.
Fast Processing: Complete mixing and drying cycles in just 25-40 minutes.
Technical Specifications
| Parameter | Specification |
|---|---|
| Rated Loading Capacity | 2000kg (2 tons) |
| Bulk Density Range | 0.6~0.8g/cm³ |
| Effective Volume | 3000~3200L |
| Mixing Uniformity | ≥98% |
| Moisture Content After Drying | ≤0.5% |
| Mixing Motor Power | 15~18.5kW |
| Heating System Power | 40~50kW (electric heating) |
| Hot Air Temperature Range | Room temperature to 85℃ |
| Barrel Material | Q235 carbon steel with insulation layer |
| Mixing Time | 25~40 minutes |
| Suitable Materials | PE, PP, ABS, PVC particles |
How It Works
The vertical spiral circulation structure creates an efficient upward flow pattern. Raw materials enter through the sealed feeding port, preventing heat loss. The powerful mixing motor drives the spiral mechanism while heating tubes provide controlled thermal energy.
Hot air circulates throughout the chamber, ensuring even temperature distribution. This dual-action process guarantees thorough mixing of colors and additives while removing excess moisture from your plastic particles.
Perfect Applications for Your Business
Plastic Bag Manufacturing: Ensures consistent color mixing for various bag types and sizes.
Packaging Production: Delivers uniform material preparation for food-grade and industrial packaging.
Recycling Operations: Handles high-moisture recycled materials effectively.
Color Masterbatch Processing: Achieves precise color distribution for branded products.
Film Blowing Preparation: Provides optimal material conditioning for smooth film production.
The 2000kg Vertical Plastic Particle Mixer with Drying Function excels in environments where quality consistency matters most.
Safety and Control Features
Your operators' safety comes first. The equipment includes overload protection, overheat cutoff, and emergency stop functions. The sealed design prevents hot air leakage, maintaining a safe working environment.
Digital temperature controls offer precise management within ±2°C accuracy. The insulated exterior keeps surface temperatures safe while maintaining internal heating efficiency.
Why Yude Machinery Stands Out
With thousands of satisfied customers worldwide, we understand your challenges. Our 7×24-hour service system ensures you're never alone when you need support.
Quality Assurance: Every unit undergoes rigorous testing before shipment.
Global Support: Service outlets in major cities with 24-hour response times.
Customization Available: We adapt equipment to meet your specific requirements.
Proven Track Record: Serving customers across Southeast Asia, Middle East, Europe, and South America.
Maintenance Made Simple
Regular maintenance keeps your mixer running smoothly. Monthly gearbox greasing and quarterly heating element checks ensure optimal performance. Our technical team provides comprehensive maintenance schedules and training.
The accessible design allows easy cleaning between color changes. The removable components simplify routine maintenance tasks.
Investment That Pays Off
This 2000kg Vertical Plastic Particle Mixer with Drying Function reduces operational costs while improving product quality. Lower energy consumption, faster cycle times, and reduced labor requirements deliver measurable returns on your investment.
Frequently Asked Questions
Q: Can this mixer handle powder additives along with granules?
A: The standard design works best with granules. For applications requiring more than 5-10% powder content, we offer modified versions with specialized auger geometry and sealed bearings to prevent bridging.
Q: How does energy consumption compare to separate mixing and drying equipment?
A: You'll typically see 15-20% lower energy costs compared to using separate units. The insulation and mixing friction contribute to thermal efficiency, reducing overall power requirements.
Q: What's involved in cleaning for color changes?
A: With proper access features like side manholes and removable gates, cleaning takes 60-90 minutes. Without these features, it could take 4+ hours. Our units include these time-saving design elements.
Q: Can this equipment dry moisture-sensitive materials like PET?
A: This mixer effectively removes surface moisture and provides excellent pre-drying. For extremely hygroscopic materials requiring molecular-level drying, we recommend using this as the first stage followed by specialized dehumidifying equipment.
Q: How long will the vertical screw last?
A: With standard polyolefins, anticipate 10+ a long time of benefit life. For glass-filled or rough materials, we utilize solidified steel or wear-resistant coatings to expand screw life significantly.
Q: What support plan do you recommend?
A: Month to month gearbox lubing and belt reviews, quarterly warming component checks, and yearly basic reviews keep your hardware running ideally. We give nitty gritty upkeep plans with each establishment.
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