/ Vertical Plastic Particle Mixer with Drying Function

5 Ton Vertical Plastic Particle Mixer with Drying Function

Integrated design of mixing and hot air drying, adopting a vertical spiral upward circulation structure. It is suitable for color mixing, modification, and dehydration drying of plastic particles such as PE, PP, ABS, and PVC.
Core parameters: Rated loading capacity 5000kg (5 tons) (bulk density 0.6~0.8g/cm³), effective volume approximately 7500~8000L, mixing uniformity ≥98%, moisture content after drying ≤0.5%.
Power and drying system: Mixing motor 37~45kW, heating tube power 80~100kW (electric heating, optional steam heating), hot air temperature adjustable from room temperature to 85℃.
Material and craftsmanship: Q235 carbon steel barrel (with insulation layer), thickened carbon steel mixing spiral, and sealed feeding port to prevent hot air leakage.
Application scenarios: Solves processing defects of particles with high moisture content, meets the pre-processing requirements for plastic granulation, injection molding, film blowing and other pre-processes. The single mixing and drying time is 35~50min.
Product Description

5 Ton Vertical Plastic Particle Mixer with Drying Function - Industrial Scale Solution

The 5 Ton Vertical Plastic Particle Mixer with Drying Function revolutionizes large-scale plastic processing operations. This progressed mechanical hardware combines high-capacity blending and warm drying in a single, effective unit. Outlined for producers creating plastic packs, plastic bundling, and different plastic items, this blender addresses basic challenges like moisture-induced absconds and group irregularity. With its 5000kg capacity and coordinates drying framework, you can prepare hygroscopic polymer tars, regrinds, and masterbatches whereas guaranteeing ideal fabric quality for your generation lines.​​​​​​​

5 Ton Vertical Plastic Particle Mixer with Drying Function

What Makes Our Vertical Plastic Blender Stand Out

True Dual-Function Engineering

Our hardware consistently coordinating mechanical blending and drying capabilities. This disposes of the require for isolated preparing lines, sparing important floor space and decreasing operational costs.

Massive Generation Capacity

Handle up to 5 metric tons per group with steady quality comes about. This capacity underpins persistent generation lines for high-volume manufacturers.

Precision Thermal Management

  • Multi-zone PID temperature control with ±2°C accuracy
  • Maximum operating temperature: 180°C
  • Optional steam-heated jacket for facilities with existing steam infrastructure

5 Ton Vertical Plastic Particle Mixer with Drying Function

Technical Specifications of 5 Ton Vertical Plastic Particle Mixer with Drying Function

Parameter Specification
Rated Loading Capacity 5000kg (5 tons)
Bulk Density Range 0.6~0.8g/cm³
Effective Volume 7500~8000L
Mixing Uniformity ≥98%
Moisture Content After Drying ≤0.5%
Mixing Motor Power 37~45kW
Heating System Power 80~100kW
Hot Air Temperature Range Room temperature to 85℃
Material Construction Q235 carbon steel with insulation
Single Cycle Time 35~50 minutes

How It Works

The vertical spiral circulation system creates a continuous fountain-like material flow. Raw materials including virgin resin, recycled content, and additives are loaded into the conical mixing chamber.

A heavy-duty spiral auger lifts materials from bottom to top, dispersing them in a controlled umbrella pattern. This ensures complete homogenization without dead zones.

Simultaneously, the multi-zone heating system raises internal temperature to your specified setpoint. Heat transfers through the drum wall while optional forced hot-air circulation enhances drying uniformity.

5 Ton Vertical Plastic Particle Mixer with Drying Function

Key Applications

Large-Scale Manufacturing

Perfect for producing filled, reinforced plastic grades including flame-retardant PP and UV-stabilized PE for plastic packaging applications.

Recycling Operations

Process high-volume post-consumer streams requiring both drying and homogenization for plastic bag and packaging production.

Engineering Plastics Processing

Handle hygroscopic resins like PET, PA6, and ABS that require precise moisture control before processing.

The 5 Ton Vertical Plastic Particle Mixer with Drying Function ensures your materials meet strict quality standards for injection molding, extrusion, and film blowing operations.

Advanced Features

Premium Construction

  • 304 stainless steel drum, auger, and discharge components
  • Mirror-polished interior for easy cleaning and color changes
  • High-strength steel structural frame with seismic mounting

Energy Efficiency

  • 50-60mm thermal insulation reduces heat loss by over 50%
  • Smart heating logic activates only during active mixing
  • IE3/IE4 premium-efficiency motors

Safety & Automation

Standard safety features include overload protection, overheat cutoff, and emergency stops. Optional PLC control systems provide recipe storage and remote diagnostics capabilities.

5 Ton Vertical Plastic Particle Mixer with Drying Function

Why Choose Yude Machinery

Shandong Yude Plastic Machinery Co., Ltd. brings decades of experience in plastic processing equipment manufacturing. Our comprehensive quality control ensures each unit meets international standards.

We provide:

  • 7×24-hour technical support
  • Customized solutions for your specific requirements
  • Global service network covering 30+ countries
  • Complete installation and training services

Our product delivers the reliability and performance your plastic manufacturing operation demands.

Frequently Asked Questions

Q:What materials can this blender process?

A:The blender handles PE, PP, ABS, PVC, and other thermoplastic particles. It's perfect for virgin gums, reused materials, and masterbatch blending.

Q:How long does a normal blending cycle take?

A:Complete blending and drying cycles run from 35-50 minutes depending on fabric sort and dampness substance requirements.

Q:What control necessities does the hardware need?

A:The blender requires 380V/50Hz/3-phase control supply with add up to utilization of 117-145kW for blending engine and warming framework combined.

Q:Can the temperature be controlled precisely?

A:Yes, our PID temperature control framework keeps up precision inside ±2°C over the whole working run up to 180°C.

Q:Is customization accessible for particular applications?

A:Absolutely. We give customized arrangements counting adjusted warming frameworks, extraordinary fabric development, and computerization bundles custom-made to your generation needs.

Q:What support is required?

A:Regular upkeep incorporates week by week seal reviews, month to month gearbox adjusting, and quarterly calibration checks. Our benefit group gives comprehensive upkeep back.

Contact Us

Ready to upgrade your plastic processing capabilities with 5 Ton Vertical Plastic Particle Mixer with Drying Function? Contact our technical team at sales@yudemachinery.com for detailed specifications, pricing, and customization options for your facility.

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