/ Pot-Type Plastic Particle Mixer

Plastic Particle Color Mixer

Specially designed for the blending of plastic color masterbatches, color-modified particles and multi-color particles, it adopts a vertical spiral upward circulation structure.
Core Advantages: Mixing uniformity ≥ 99%, which ensures the color matching consistency between color powder/color masterbatch and base material particles, and avoids local color difference.
The electric control box enables centralized control for easy operation, and is equipped with motor overload and overheating protection functions.
Material Options: Q235 carbon steel (cost-effective and practical) or 304 stainless steel (easy to clean and suitable for multi-color switching) is available.
Application Scenarios: Pre-process color matching procedures such as injection molding, film blowing and extrusion, especially suitable for particle color matching of high-gloss products and color packaging materials.
Product Description

Plastic Particle Color Mixer - Professional Mixing Solutions for Plastic Manufacturing

Product Overview

Our Plastic Particle Color Mixer delivers exceptional blending performance for plastic bags, plastic packaging, and various plastic products. This progressed blending gear guarantees uniform color dispersion with 99% blending exactness, dispensing with color varieties in your last products.​​​​​​​

At Shandong Yude Plastic Machinery Co., Ltd., we get it the basic significance of color consistency in plastic fabricating. Our blender employments vertical winding circulation innovation to mix base gum pellets with color masterbatch or shade powders successfully. The low-shear blending activity keeps up pellet keenness whereas accomplishing culminate color consistency for your generation needs.

Whether you're creating infusion molded parts, blown film, or expelled items, our hardware gives solid blending arrangements. You'll involvement quicker color changes, decreased squander, and moved forward item quality with each batch.

Plastic Particle Color Mixer

Key Features and Specifications

Our color mixing equipment offers comprehensive features designed for modern plastic processing facilities:

Specification Details
Capacity Range 300kg - 10,000kg per batch
Standard Models 300kg, 500kg, 1T, 2T, 5T, 10T
Material Construction Q235 carbon steel or 304 stainless steel
Mixing Uniformity ≥99% color distribution accuracy
Control System Digital PLC control with timer function
Safety Features Motor overload protection, emergency stop
Mixing Time 20-60 minutes (varies by batch size)
Chamber Design Conical vertical structure
Surface Finish Mirror-polished interior (Ra ≤ 0.8 μm)
Power Requirements Customizable based on capacity

Plastic Particle Color Mixer

​​​​​​​Technical Advantages of Plastic Particle Color Mixer

Superior Mixing Technology

Your production benefits from our vertical spiral upward circulation design. This technology creates optimal material flow patterns, ensuring every pellet receives proper color coating. The gentle lifting action prevents material degradation while maximizing mixing efficiency.

Durable Construction Options

Choose between cost-effective Q235 carbon steel or premium 304 stainless steel construction. Stainless steel models offer easy cleaning and quick color changeovers - perfect for facilities producing multiple color variants.

Advanced Control Systems

You'll appreciate the centralized electric control box that simplifies operation. The system includes motor protection features and programmable mixing cycles for consistent results across all production runs.

Working Principle

The Plastic Particle Color Mixer operates through a proven vertical mixing principle. Base resin pellets enter the conical chamber along with color masterbatch or additives. The central auger system creates upward spiral motion, lifting materials to the chamber top.

Materials then cascade downward in an umbrella pattern, creating multiple mixing zones. This three-dimensional circulation ensures thorough color distribution without generating excessive heat or friction. The process maintains pellet integrity while achieving homogeneous color blending.

Temperature-sensitive materials benefit from the low-shear mixing action. You can process various plastic types including PP, PE, ABS, PS, and engineering plastics without degradation concerns.

Plastic Particle Color Mixer

Applications and Industries

Plastic Bag Manufacturing

Perfect for blending color masterbatch with PE or PP pellets some time recently blown film expulsion. Guarantees reliable color all through shopping sacks, waste packs, and mechanical bundling films.​​​​​​​

Plastic Bundling Production

Ideal for making custom colors in nourishment holders, bottle caps, and bundling components. The item keeps up FDA compliance guidelines for food-contact applications.

Injection Molding Operations

Supports car parts, shopper merchandise, and mechanical components requiring exact color coordinating. Dispenses with color streaks and varieties in expansive molded parts.

Recycling Operations

Efficiently blends virgin pellets with recycled regrind materials. Handles density differences between materials while maintaining consistent melt flow properties.

Plastic Particle Color Mixer

Why Choose Yude Plastic Machinery?

Proven Manufacturing Excellence

With over decades of involvement, we've served thousands of clients over 30+ nations. Our gear works in Southeast Asia, Center East, Europe, and South America, demonstrating unwavering quality in different fabricating environments.​​​​​​​

Comprehensive Quality Control

Every blender experiences thorough testing from crude fabric assessment through last get together. We actualize standardized forms guaranteeing steady quality and execution standards.

Global Benefit Network

You get 24/7 specialized bolster through our comprehensive benefit framework. Residential clients appreciate 24-hour on-site reaction, whereas universal clients advantage from nearby benefit associations.

Customization Capabilities

We adapt equipment to your specific requirements, including multilingual interfaces and local industry standard compliance. Custom capacity and configuration options ensure perfect fit for your application.

Maintenance and Operation

Daily Operation Guidelines

Start with proper material loading procedures. Add color masterbatch first or premix with small amounts of base resin to prevent clumping. Never exceed rated capacity for optimal mixing performance.

Monitor mixing cycles through the digital control system. Typical processing times range from 20-60 minutes depending on batch size and color intensity requirements.

Cleaning and Maintenance

Quick color changes require thorough cleaning between batches. Use dry cleaning methods including vacuum and compressed air. Avoid water contact with electrical controls.

Monthly inspections should include checking seals, drive systems, and safety interlocks. Proper maintenance ensures long equipment life and consistent performance.

FAQ

Q:What types of plastic materials can be processed?

A:Our product handles all common thermoplastics including PE, PP, PS, ABS, PVC, and engineering plastics. The equipment processes virgin pellets, recycled materials, and various additive combinations.

Q:How long does color changeover take?

A:Standard color changes require 10-30 minutes depending on your cleaning procedures and color contrast. Stainless steel models offer faster changeovers due to easier cleaning properties.

Q:Can the mixer handle different pellet sizes simultaneously?

A:Yes, the vertical circulation design accommodates varying pellet sizes and densities. This capability makes it perfect for blending virgin materials with recycled regrind or different additive types.

Q:What safety features are included?

A:Safety systems include lid interlocks, emergency stops, motor overload protection, and dust extraction ports. These features ensure operator safety and equipment protection during operation.

Q:Is heating capability available?

A:Optional electric jacket heating provides temperatures up to 180°C for moisture removal or pigment activation. This feature helps with hygroscopic materials requiring controlled temperature processing.

Q:What installation requirements are needed?

A:Standard installation requires stable flooring, appropriate electrical supply, and adequate clearance for loading operations. We provide detailed installation specifications with each order.

Contact Information

Ready to improve your plastic mixing operations with Plastic Particle Color Mixer? Our technical team stands ready to help you select the perfect mixing solution for your application requirements.

Contact us today:

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