/ Plastic Mixer

Double Spiral Plastic Particle Mixer

Adopting a twin-screw symmetrical design, it ensures more uniform mixing with fewer blind spots. The vertical structure is suitable for mixing plastic pellets such as PE, PP, ABS and PVC.
Core Parameters: Mixing uniformity ≥ 98%, customizable effective volume based on model specifications, and stirring shaft speed ranging from 30 to 60 r/min.
Power Configuration: Equipped with a three-phase asynchronous motor (power matched to tonnage) and a heavy-duty gear reducer for stable operation.
Material & Craftsmanship: Q235 carbon steel barrel (with anti-stick coating on the inner wall) and wear-resistant screw blades to extend service life.
Application Scenarios: Ideal for pre-processes such as plastic granulation, injection molding and film blowing. It meets the requirements of pellet color mixing and modification, and is compatible with production lines of different capacities.
Product Description

Double Spiral Plastic Particle Mixer - Professional Mixing Solution for Plastic Manufacturing

The Double Spiral Plastic Particle Mixer offers advanced technology for blending plastic pellets, masterbatch, and additives with exceptional precision. This industrial-grade equipment from Shandong Yude Plastic Machinery delivers mixing uniformity ≥ 98%, making it culminate for fabricating plastic sacks, bundling materials, and different plastic items. With dual-spiral plan and demonstrated execution, this blender guarantees reliable quality in each bunch you produce.​​​​​​​

What Makes Our Item Special?

Our blender highlights inventive twin-screw symmetrical plan that disposes of blending daze spots. The vertical funnel shaped chamber houses two counter-rotating winding strips that make 3D convective stream designs. This plan guarantees your plastic materials accomplish predominant mix consistency with coefficient of variety (CV) < 2% in fair 15-40 minutes.

The internal winding lifts fabric upward whereas the external winding guides it descending along the cleaned chamber divider. This dual-action component quickly homogenizes plastic pellets, regrind, masterbatch, and added substances without causing pellet debasement or fabric segregation.

Double Spiral Plastic Particle Mixer

Double Spiral Plastic Particle Mixer

Technical Specifications of Double Spiral Plastic Particle Mixer

Parameter Specification
Mixing Uniformity ≥ 98%
Capacity Range 200kg to 10,000kg per batch
Standard Models 500kg, 1T, 2T, 5T
Stirring Shaft Speed 30-60 r/min
Mixing Time 15-40 minutes
Chamber Material Q235 carbon steel with anti-stick coating
Contact Parts 304/316 stainless steel options
Surface Finish Mirror-polished (Ra ≤ 0.6 μm)
Motor Type Three-phase asynchronous motor
Drive System Heavy-duty gear reducer
Temperature Control Optional heating jacket (50-200°C)
Control System PLC + HMI automation available

Key Features and Benefits

Advanced Mixing Technology

  • Dual spiral configuration for faster, thorough blending
  • Handles dense fillers, powder additives, and recycled flakes
  • Ideal for challenging formulations with high filler loads

Superior Construction Quality

  • Full stainless steel contact surfaces available
  • Anti-stick interior coating prevents material buildup
  • Wear-resistant screw blades extend service life

Flexible Operation Options

  • Customizable effective volume based on your needs
  • Electric heating system with PID temperature control
  • Automated recipe management and batch logging

Safety and Compliance

  • Dual lid safety interlocks
  • Emergency stop systems
  • Overheat and overload protection
  • CE-ready with optional certifications

Double Spiral Plastic Particle Mixer

Applications Across Industries

Plastic Manufacturing

Perfect for pre-processes in plastic granulation, injection molding, and film blowing. Whether you're producing plastic bags or complex packaging materials, our Double Spiral Plastic Particle Mixer ensures consistent material properties.

Masterbatch Production

Achieve ultra-low coefficient of variation for color and additive dispersion. The gentle mixing action preserves sensitive masterbatch integrity while ensuring uniform distribution.

Recycling Operations

Blend mixed regrind materials with stabilizers and compatibilizers. Handle post-consumer recyclate with varying melt flow indexes for consistent final product quality.

Engineering Plastics

Mix high mineral filler content materials like talc-filled PP and glass-fiber compounds without damaging reinforcement fibers.

Double Spiral Plastic Particle Mixer

Operation Guidelines

Loading Sequence:

  1. Load base resin first
  2. Add masterbatch and additives for even coating
  3. Reduce batch size by 10-15% for high filler content (>10%)

Operating Parameters:

  • Typical mixing time: 15-40 minutes
  • Never open during operation or when temperature >60°C
  • Use dry cleaning methods only between batches

Maintenance Schedule:

  • Monthly inspection of spiral alignment
  • Regular gearbox oil checks
  • Seal and safety system verification

Why Choose Yude Plastic Machinery?

With years of experience serving thousands of customers worldwide, we understand your plastic processing challenges. Our equipment exports to over 30 countries across Southeast Asia, Middle East, Europe, and South America.

Our Advantages:

  • Complete quality control system
  • 7×24 hour after-sales support
  • Customizable solutions for your specific needs
  • Proven track record in plastic manufacturing

Service Commitment:

  • Professional technical support
  • Rapid response within 24 hours domestically
  • International service partnerships
  • Complete customer file management

Frequently Asked Questions

Q: What sorts of plastic materials can this blender handle?

A: Our blender works with PE, PP, ABS, PVC pellets, and different building plastics. It's reasonable for virgin materials, reused substance, and masterbatch blending.

Q: How does double winding plan progress blending efficiency?

A: The counter-rotating spirals make 3D fabric stream, killing dead zones and accomplishing prevalent consistency quicker than single-screw systems.

Q: Can the blender handle materials with diverse densities?

A: Yes, the convective blending activity anticipates isolation of materials with shifting bulk densities, making it perfect for mixing virgin pellets with lighter reused materials.

Q: What support is required for ideal performance?

A: Month to month reviews of mechanical components, normal cleaning between clusters, and occasional calibration of control frameworks guarantee long-term reliability.

Q: Do you give customization options?

A: We offer customized arrangements counting capacity alterations, warming frameworks, computerization bundles, and compliance with neighborhood industry standards.

Q: What's included with after-sales support?

A: Our comprehensive back incorporates establishment direction, administrator preparing, specialized documentation, save parts supply, and crisis investigating help.

Contact Us

Contact our technical team to discuss your specific requirements. We'll help you select the right Double Spiral Plastic Particle Mixer configuration for your production needs.

Contact Information:

Email: sales@yudemachinery.com

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